Utilizing vacuum, pressure, drape, or pre forming processes, we are capable of manufacturing zero-defect parts measuring up to 11’ x 7’ with wall thickness ranging from .060”–.400”. Our large facility houses sheet forming equipment as well as 3-station rotary machines for jobs requiring high production rates. We build our own patterns and molds in-house allowing us to deliver short lead times and cost advantages. Material choices are numerous and include polycarbonate, polyethylene, acrylic, ABS and TPO as well as modern engineering and commodity plastics.
Thermoformed parts offer cost and weight-reduction savings over other manufacturing processes. Precision process control and repeatability of same-job setups ensures accuracy and consistency from one production run to the next. Whether you need a prototype or one million pieces, your job will be managed by a seasoned Penz professional. We operate a full service, ISO 9001:2008 certified facility and are capable of providing ancillary operations, including silk screening and laser etching. Enjoy the benefits of having your component manufactured, start-to-finish, under one roof. Contact us today to learn more.
Custom Thermoforming Capabilities
- Molding Process
-
Vacuum Forming
Pressure Forming
Drape Forming
Pre Forming
- Equipment Capabilities
-
3 Station Rotary Machines
Single Shuttles…Several Sizes
Rotary Machines…4’ x 6’ and 7’ x 11’
CNC (5-axis)
- Materials
-
ABS (Weatherable)
Acrylic
Conductive ABS/PVC
FR
HIPS
Kydex
PETG
Polycarbonate
Polyethylene…HDPE and HMWPE
Radel®
TPO
- Length
-
Up to 11 ft.
- Width
-
Up to 7 ft.
- Thickness (Base Material)
-
.060 to .400 in
- Quality
-
Zero Defects
- Additional Services
-
In-House Patterns, Molds, and Fixtures
Prototype Tooling
Silk Screening
Laser Etching
CNC Trimmed
Tooling…Aluminum, Ren, Epoxy, Wood, etc.
- Production Volume
-
Prototype to Full Production Runs
- Products
-
Educational
Institutional
Medical
Recreational
Security
Truck/Trailer
Additional Information
- Industry Focus
-
Recreational Vehicles
Transit
Railroad
Aerospace
Agricultural
Truck / Trailer
Home / Garden
- Intended Application
-
Motorcycles
Go-Karts
Locomotives
Helicopters
Tractor parts
Silo Covers
Access, Ventilation and Compartment Doors
Container Chassis
Trailer Parts
Scales
Soccer Shelters
Sinks and Tub Surrounds
Roof Hatches
Camping and Recreational Products
Carrying Cases
Custom Furniture
Decorative Rocks
Hunting Blinds and Tree Stands
Livestock Products
Material Handling Equipment
Parts Washing Equipment
Portable Outdoor Facilities
Quarter Fender Skins
Recessed Products
Totes
- Industry Standards
-
ISO 9001:2008 Certified
- File Formats
-
SolidWorks
SolidCAM
Rapid Form XOR (3D Scanning)
Pro Net
STEP / IGES
Portfolio Gallery
- Precision Thermoforming of a Plastic Air Conditioner Cover for a Mass Transit Application
- Thermoforming of a Plastic Go-Kart Cover for the Recreation Industry
- Plastic Fabrication of a Radome for the Locomotive Industry
- Thermoforming of a Clear Polycarbonate Helicopter Window for the Aviation Industry
- Custom Plastic Manufacturing of a Belt Shroud for the Motorcycle Industry
- Fabrication of a Ergonomic Structural Steel Lifting and Tilting Piece of Equipment for a Variety of Industries
- Fabrication of Stainless Steel Under-Frame Storage Box for the Truck Trailer Industry
- Fabrication of a Retractable Step Assembly for the Trucking Industry
- Fabrication of an ABS Truck Cap/Topper for the Transportation Industry